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Emil

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Posts posted by Emil

  1. It's not right to define thhe things such a way. In ordinary PID operation, there must be no need at all for Reset Integral error. Most of local PID controllers have no such functions - and the customers even don't know about that.

    Usually PID doesn't need to come to status -4. In any specific system there is a need for investigating the reason and improve the parameters to pevent status -4. Just Reset integral error is not the right soluiton.

  2. There are GSM modem/routers. In one side they connect to virtualo LAN of cellular provider. In other side - via Ethernet port to the controler. Such instruments usualy find the best layer for data transfer - GPRS, EDGE or 3D. The communication is very fast and stable.

    We tested here Sierra Wireless (SW) Raven EX and got amazing results. The only problem is the price. SW promises to issue soon Wavecom modem with similar functionality (same from our point of view) but without some extra functions (which we don't need) and ... on half price.

    Another option - ot connect controllers in the filed to ordinary GSM/GPRS modems (Enfora/GSM kit 41J), to take another one unit (or one of existing units) as "master" to poll the units in the field and tkes the data. Then, the "master" connected ot Internet, will hold web server.

  3. Usually such error comes from electromagnetic noise in the system.

    There are two possible ways to fix the problem:

    1. review and improve your system to increase the noise immunity. In our web site www.unitronics.com > Support page > Technical Library > Support documents (at te bottom of the page) you can find a doc "Sysytem design guidelines". If you will follow the rules and advices there, thsi must fix the problem.

    2. Replace EX-A1 with the newely developped EX-A2X. This module has isolated port, which enable cable length up to 20 meters. As "side effect" the new module is much better protected against noise.

  4. Hi Joe,

    Attached is a picture - capture from PID server (VisiLogic > Toolks menu). It shows Autotune process of an electric kattle at 60C.

    Blue line is Setpoint (60.0C); Red line is PV and Green line is CV.

    You can see clearly 3 stages. PV = 100.0% (1000). PV rises to SP. Then CV is switched off (0%). PV makes overshut and then fails below 60 degrees. CV is set ot 100% again.

    At the end of third cycle PID parameters are set and the system staqrts PID control.

    Autotune time depends on the proces. In this case it took about half an hour. In some cases it can take seconds, in oter - hours.

    post-12-062620700 1298820234_thumb.png

  5. Hi Vidmas,

    There is no such thing as "direct". There is always some protocol converter, which takes the data from PLC and transfer to GUI of SCADA. In case of OPC server, this is the "translator", then InTouch takes the data as OPC client. If you want to bypass OPC server, you need to use other "translator. As InTouch supports Modbus (Modicon driver) and Unironics supports this protocol too, many customers use this protocol (its serial or IP version - Unitronics supports both) to contact with SCADA.

    In case you chose this way (very good choice - already implemented many times), you need ot set thhe controller as Modbus/Modbus IP Slave. Scan EX is one of the elements of this settings, but not thhe only! You need:

    COM Init (RS232/485) or Card Init (Ethernet)

    Modbus or Modbus IP config;

    and then Scan EX.

  6. Hi Ron,

    Are your sensors Master or Slave in Modbus?

    If thhey are Masters, you have serious trouble, as you have more tan one Master in the network, which is wrong by default.

    If the units are Slaves, I don't see any problem. It's a little more complicated thhan standard polling of few slaves. You just need to perform COM Init with relevant parameters each time before sending the Modbus command.

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